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Custom shirt printing in Alcoa, TN.

Custom shirts, hats, and gear for Alcoa crews, printed by a shop that lives for this work and delivered anywhere in Tennessee in 5 to 7 business days.

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Custom shirts delivered to Alcoa

Alcoa does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Alcoa address in 5 to 7 business days.

With about 13,000 people spread over 14.6 square miles, Alcoa gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Eagleton Village, TN (2 mi), Rockford, TN (3 mi), Maryville, TN (4 mi) all order from the same shop at the same published pricing. The closest major installation is Arnold Air Force Base, roughly 130 miles out, and unit orders from there run through this same process daily.

The Tennessee military community orders here too: unit and family gear for NSA Mid-South and Arnold Air Force Base, plus every recruiter, Guard unit, and veteran org chapter around Alcoa.

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Pick your service in Alcoa

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

A real designer builds your art before anything prints.

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What Alcoa orders most

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. A real designer, not an upload widget, checks every file before it goes near production.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Reorders match the first run exactly because we keep your art and specs on file.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Every price is published before you talk to a person, so the budget math happens on your terms.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. We handle the art, the sizing spread, and the deadline. You handle handing them out.

School spirit wear

Spirit gear for schools where the PTA sees the proof and the price before any form goes home. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Alcoa customers get straight answers on dates, a named person on their order, and work we would put our own name on.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Alcoa customers pick most, all designable online on real product photos.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Deadlines get treated like formation times, not suggestions.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Ask for the honest option and you get it, even when it is the cheaper one.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

Budget planning for Alcoa customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

The timeline to Alcoa addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Alcoa group, bigger packs simply pull the per-piece price down.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Alcoa group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Eagleton Village (2 mi), Rockford (3 mi), Maryville (4 mi). Browse the rest of Tennessee, jump to the complete town list, or take your design straight into the Design Lab.

Quote requests get answered inside one business day

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.