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Custom printed large format gear for Acorn businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Acorn crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Acorn address in 5 to 7 business days.
Acorn covers 4.0 square miles of Arkansas, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Mena, AR (5 mi), Board Camp, AR (10 mi), Boles, AR (13 mi) sit close enough that one order can outfit all of them. The closest major installation is Little Rock Air Force Base, roughly 119 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Acorn.
Banners and Signs demand around Acorn does not stop at the town line. Crews from Mena (5 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Hem-and-grommet outdoor vinyl sized to the fence line. If a design will not print well at the size you want, you hear that before money changes hands.
Ceremony pieces handled with the gravity the event carries. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Homecoming banners printed quick, because the ship rarely lands on the day first announced. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The full event kit: sponsor boards, registration signs, and arrows that get people where they belong. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Recruiting tables and expo booths that set up in thirty seconds. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Field and yard signs in quantity, printed on corrugated plastic. The proof comes first and it is free, so what arrives is exactly what you signed off on.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Acorn customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Acorn customers pick most, all designable online on real product photos.
Pair the banner with matching tees in the same order: one approval covers everything. Every price is published before you talk to a person, so the budget math happens on your terms.
Staff tees matched to the signage, cheap enough to hand out by the case. The second order takes two minutes because the first one is archived down to the thread color.
Cold-month events call for fleece on the crew, not just cotton. If a design will not print well at the size you want, you hear that before money changes hands.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Acorn customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Acorn addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Acorn crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
The Acorn coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Acorn: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.