Custom printed large format gear for Burns businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Burns crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Burns address in 5 to 7 business days.
Census numbers put Burns at about 1,800 people on 3.5 square miles of Tennessee, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Dickson, TN (3 mi), White Bluff, TN (7 mi), Charlotte, TN (9 mi) sharing the identical pack rates and timelines. For the military community, Arnold Air Force Base sits about 78 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Burns.
A typical week of banners and signs orders from this corner of Tennessee mixes Burns crews with neighbors like Dickson, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Hem-and-grommet outdoor vinyl sized to the fence line. Deadlines get treated like formation times, not suggestions.
Memorial signage treated as the most important order in the building. Youth and adult cuts run side by side in the same pack at the same price structure.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. A real designer, not an upload widget, checks every file before it goes near production.
Signage for race day and fair day: sponsors, directions, registration. Deadlines get treated like formation times, not suggestions.
The thirty-second booth: retractable stands for recruiters and expos. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Stacks of corrugated yard signs for fundraising drives and campaigns. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Burns customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Burns customers pick most, all designable online on real product photos.
The volunteer-shirt companion: light, matched to the signs, priced for volume. The second order takes two minutes because the first one is archived down to the thread color.
Cold-month events call for fleece on the crew, not just cotton. Every price is published before you talk to a person, so the budget math happens on your terms.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. Youth and adult cuts run side by side in the same pack at the same price structure.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Burns customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Burns addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your burns crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
The Burns coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Burns: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.