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From single pieces to full crew runs, Elkhorn gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Elkhorn crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Elkhorn address in 5 to 7 business days.
Census numbers put Elkhorn at about 10,000 people on 8.1 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Como, WI (5 mi), Delavan, WI (6 mi), Williams Bay, WI (6 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Station Great Lakes, roughly 42 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Elkhorn counted against your roster.
A typical week of banners and signs orders from this corner of Wisconsin mixes Elkhorn crews with neighbors like Como, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Field and yard signs in quantity, printed on corrugated plastic. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Fence-line vinyl with proper hems and grommets, sized to spec. The second order takes two minutes because the first one is archived down to the thread color.
Ceremony pieces handled with the gravity the event carries. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Pier-side photo banners sized four by eight, produced on timelines that respect shifting return dates. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The thirty-second booth: retractable stands for recruiters and expos. A real designer, not an upload widget, checks every file before it goes near production.
Serving the military community is not a marketing line here, it is the operating system. Elkhorn customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Elkhorn customers, these three earn their keep.
Volunteer and staff tees to match the signage, priced for handing out by the box. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Cold-month events call for fleece on the crew, not just cotton. Deadlines get treated like formation times, not suggestions.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. Deadlines get treated like formation times, not suggestions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Elkhorn customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Elkhorn addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your elkhorn crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
The Elkhorn coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Elkhorn: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.