From single pieces to full crew runs, Halls gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Halls crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Halls address in 5 to 7 business days.
Halls covers 8.8 square miles of Tennessee, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Powell, TN (6 mi), John Sevier, TN (7 mi), Knoxville, TN (8 mi) sit close enough that one order can outfit all of them. Arnold Air Force Base, around 137 miles from Halls, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Halls.
Because Powell sits only 6 miles from Halls, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Stacks of corrugated yard signs for fundraising drives and campaigns. Deadlines get treated like formation times, not suggestions.
Fence-line vinyl with proper hems and grommets, sized to spec. Ask for the honest option and you get it, even when it is the cheaper one.
Memorial signage treated as the most important order in the building. A real designer, not an upload widget, checks every file before it goes near production.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. If a design will not print well at the size you want, you hear that before money changes hands.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The thirty-second booth: retractable stands for recruiters and expos. A real designer, not an upload widget, checks every file before it goes near production.
We print for units, veterans, and military families every day, and the discipline transfers. Halls customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Halls customers pick most, all designable online on real product photos.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. If a design will not print well at the size you want, you hear that before money changes hands.
The volunteer-shirt companion: light, matched to the signs, priced for volume. Mixed sizes and colors in one run are standard here, not a special request.
When the event is outdoors in November, the staff gear is a hoodie. Every price is published before you talk to a person, so the budget math happens on your terms.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Halls customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Halls addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Halls crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
The Halls coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Halls: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.