Custom printed large format gear for Hawthorn Woods businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Hawthorn Woods crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hawthorn Woods address in 5 to 7 business days.
Census numbers put Hawthorn Woods at about 9,400 people on 8.1 square miles of Illinois, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Forest Lake, IL (2 mi), Lake Zurich, IL (3 mi), Mundelein, IL (4 mi) all order from the same shop at the same published pricing. Naval Station Great Lakes, around 12 miles from Hawthorn Woods, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hawthorn Woods.
Because Forest Lake sits only 2 miles from Hawthorn Woods, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Field and yard signs in quantity, printed on corrugated plastic. Mixed sizes and colors in one run are standard here, not a special request.
Hem-and-grommet outdoor vinyl sized to the fence line. A real designer, not an upload widget, checks every file before it goes near production.
Dedication displays produced with the seriousness the ceremony deserves. Mixed sizes and colors in one run are standard here, not a special request.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The full event kit: sponsor boards, registration signs, and arrows that get people where they belong. What you approve in writing is what ships. That rule has no exceptions.
The thirty-second booth: retractable stands for recruiters and expos. One point of contact owns your order from first proof to delivery confirmation.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Hawthorn Woods customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Hawthorn Woods customers, these three blanks carry most of the orders, each designable online on its real photos.
Staff tees matched to the signage, cheap enough to hand out by the case. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
When the event is outdoors in November, the staff gear is a hoodie. The second order takes two minutes because the first one is archived down to the thread color.
Banners and matching shirts in one order share a proof, a deadline, and a delivery date. Reorders match the first run exactly because we keep your art and specs on file.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Hawthorn Woods customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
The timeline to Hawthorn Woods addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
Zoom out to banners and signs across Illinois, back to the Hawthorn Woods hub, or into the banners and signs deep dive. Other services in Hawthorn Woods: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.