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From single pieces to full crew runs, Kalaheo gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Kalaheo crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Kalaheo address in 5 to 7 business days.
All 3.5 square miles of Kalaheo sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Lawai, HI (1 mi), Omao, HI (2 mi), Koloa, HI (4 mi) all order from the same shop at the same published pricing. The closest major installation is MCB Hawaii Kaneohe Bay, roughly 116 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Kalaheo.
A typical week of banners and signs orders from this corner of Hawaii mixes Kalaheo crews with neighbors like Lawai, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Pull-up stands that turn a folding table into a professional booth. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Stacks of corrugated yard signs for fundraising drives and campaigns. A real designer, not an upload widget, checks every file before it goes near production.
Outdoor vinyl hemmed, grommeted, and cut to the fence you plan to hang it on. What you approve in writing is what ships. That rule has no exceptions.
Ceremony pieces handled with the gravity the event carries. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Homecoming banners printed quick, because the ship rarely lands on the day first announced. If a design will not print well at the size you want, you hear that before money changes hands.
Signage for race day and fair day: sponsors, directions, registration. The proof comes first and it is free, so what arrives is exactly what you signed off on.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Kalaheo customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Kalaheo customers, these three earn their keep.
Cold-month events call for fleece on the crew, not just cotton. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Banners and matching shirts in one order share a proof, a deadline, and a delivery date. Youth and adult cuts run side by side in the same pack at the same price structure.
The volunteer-shirt companion: light, matched to the signs, priced for volume. Mixed sizes and colors in one run are standard here, not a special request.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Kalaheo customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Kalaheo addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
More answers on the full FAQ page.
The Kalaheo coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Kalaheo: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.