Custom printed large format gear for Malvern businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Malvern crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Malvern address in 5 to 7 business days.
Census numbers put Malvern at about 1,100 people on 0.7 square miles of Ohio, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Lake Mohawk, OH (2 mi), Pekin, OH (4 mi), Waynesburg, OH (4 mi) sharing the identical pack rates and timelines. The closest major installation is Camp Dawson, roughly 116 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Malvern.
Because Lake Mohawk sits only 2 miles from Malvern, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Recruiting tables and expo booths that set up in thirty seconds. One point of contact owns your order from first proof to delivery confirmation.
Field and yard signs in quantity, printed on corrugated plastic. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Hem-and-grommet outdoor vinyl sized to the fence line. Ask for the honest option and you get it, even when it is the cheaper one.
Memorial signage treated as the most important order in the building. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Pier-side photo banners sized four by eight, produced on timelines that respect shifting return dates. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. A real designer, not an upload widget, checks every file before it goes near production.
We print for units, veterans, and military families every day, and the discipline transfers. Malvern customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Malvern customers, these three earn their keep.
Banners and matching shirts in one order share a proof, a deadline, and a delivery date. If a design will not print well at the size you want, you hear that before money changes hands.
Volunteer and staff tees to match the signage, priced for handing out by the box. Ask for the honest option and you get it, even when it is the cheaper one.
When the event is outdoors in November, the staff gear is a hoodie. Ask for the honest option and you get it, even when it is the cheaper one.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Malvern customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Malvern addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Yes, 10 pieces. That is the smallest run we print, packs for your Malvern crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
The Malvern coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Malvern: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.