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From single pieces to full crew runs, Merrillan gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Merrillan crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Merrillan address in 5 to 7 business days.
Census numbers put Merrillan at a community of 546 on 1.3 square miles of Wisconsin, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Alma Center, WI (4 mi), Hatfield, WI (5 mi), Humbird, WI (6 mi) sit close enough that one order can outfit all of them. For the military community, Fort McCoy sits about 35 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Merrillan.
A typical week of banners and signs orders from this corner of Wisconsin mixes Merrillan crews with neighbors like Alma Center, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
The thirty-second booth: retractable stands for recruiters and expos. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Corrugated signs by the stack for fundraisers and campaigns. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Hem-and-grommet outdoor vinyl sized to the fence line. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Ceremony pieces handled with the gravity the event carries. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
We print for units, veterans, and military families every day, and the discipline transfers. Merrillan customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Merrillan customers, these three blanks carry most of the orders, each designable online on its real photos.
Pair the banner with matching tees in the same order: one approval covers everything. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Staff tees matched to the signage, cheap enough to hand out by the case. Youth and adult cuts run side by side in the same pack at the same price structure.
Cold-month events call for fleece on the crew, not just cotton. Every price is published before you talk to a person, so the budget math happens on your terms.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Merrillan customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Merrillan addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Our minimum is 10 pieces. Packs for your Merrillan crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
More answers on the full FAQ page.
Zoom out to banners and signs across Wisconsin, back to the Merrillan hub, or into the banners and signs deep dive. Other services in Merrillan: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.