Custom printed large format gear for Mill Bay businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Mill Bay crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Mill Bay address in 5 to 7 business days.
Mill Bay covers 3.4 square miles of Alaska, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Kodiak, AK (3 mi), Ouzinkie, AK (8 mi), Kodiak Station, AK (9 mi) sit close enough that one order can outfit all of them. Coast Guard Base Kodiak, around 3 miles from Mill Bay, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Mill Bay.
Banners and Signs demand around Mill Bay does not stop at the town line. Crews from Kodiak (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Corrugated signs by the stack for fundraisers and campaigns. If a design will not print well at the size you want, you hear that before money changes hands.
Outdoor vinyl hemmed, grommeted, and cut to the fence you plan to hang it on. Every price is published before you talk to a person, so the budget math happens on your terms.
Dedication displays produced with the seriousness the ceremony deserves. A real designer, not an upload widget, checks every file before it goes near production.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. Reorders match the first run exactly because we keep your art and specs on file.
The full event kit: sponsor boards, registration signs, and arrows that get people where they belong. Youth and adult cuts run side by side in the same pack at the same price structure.
Recruiting tables and expo booths that set up in thirty seconds. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Mill bay customers feel the difference on the first order.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Mill Bay customers pick most, all designable online on real product photos.
For outdoor events in cold months, the crew needs more than a tee. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. Youth and adult cuts run side by side in the same pack at the same price structure.
The volunteer-shirt companion: light, matched to the signs, priced for volume. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Mill Bay customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
We archive your art and garment specs, which makes the second order a two minute conversation.
Count 5 to 7 business days, production included, for tracked delivery to Mill Bay addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your mill bay crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
More answers on the full FAQ page.
The Mill Bay coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Mill Bay: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.