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From single pieces to full crew runs, Phelps gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Weatherproof 13oz vinyl banners, retractable stands, and yard signs. Hemmed, grommeted, and printed fast. For Phelps, that comes with published pack pricing and door delivery in 5 to 7 business days.
Phelps covers 8.0 square miles of Kentucky, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Freeburn, KY (4 mi), McCarr, KY (8 mi), Matewan, WV (8 mi) sit close enough that one order can outfit all of them. The closest major installation is Camp Dawson, roughly 191 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Phelps.
A typical week of banners and signs orders from this corner of Kentucky mixes Phelps crews with neighbors like Freeburn, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Stacks of corrugated yard signs for fundraising drives and campaigns. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Hem-and-grommet outdoor vinyl sized to the fence line. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Dedication displays produced with the seriousness the ceremony deserves. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. Reorders match the first run exactly because we keep your art and specs on file.
The full event kit: sponsor boards, registration signs, and arrows that get people where they belong. A real designer, not an upload widget, checks every file before it goes near production.
Recruiting tables and expo booths that set up in thirty seconds. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
We print for units, veterans, and military families every day, and the discipline transfers. Phelps customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Phelps customers, these three earn their keep.
Pair the banner with matching tees in the same order: one approval covers everything. Ask for the honest option and you get it, even when it is the cheaper one.
The volunteer-shirt companion: light, matched to the signs, priced for volume. Reorders match the first run exactly because we keep your art and specs on file.
For outdoor events in cold months, the crew needs more than a tee. Mixed sizes and colors in one run are standard here, not a special request.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Phelps customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Phelps addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
More answers on the full FAQ page.
The Phelps coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Phelps: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.