Custom printed large format gear for Powell businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Powell crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Powell address in 5 to 7 business days.
All 8.5 square miles of Powell sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Karns, TN (6 mi), Halls, TN (6 mi), Knoxville, TN (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Arnold Air Force Base, roughly 131 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Powell.
Because Karns sits only 6 miles from Powell, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Ceremony pieces handled with the gravity the event carries. A real designer, not an upload widget, checks every file before it goes near production.
Homecoming banners printed quick, because the ship rarely lands on the day first announced. Deadlines get treated like formation times, not suggestions.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The thirty-second booth: retractable stands for recruiters and expos. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Corrugated signs by the stack for fundraisers and campaigns. Deadlines get treated like formation times, not suggestions.
Fence-line vinyl with proper hems and grommets, sized to spec. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Serving the military community is not a marketing line here, it is the operating system. Powell customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Powell customers pick most, all designable online on real product photos.
The volunteer-shirt companion: light, matched to the signs, priced for volume. Every price is published before you talk to a person, so the budget math happens on your terms.
For outdoor events in cold months, the crew needs more than a tee. Deadlines get treated like formation times, not suggestions.
Most banner orders add matching event shirts. Doing both in one order means one proof, one deadline, one delivery. What you approve in writing is what ships. That rule has no exceptions.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Powell customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Delivery to Powell addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your powell crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
The Powell coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Powell: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.