Custom printed large format gear for St. Charles businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
St. Charles crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any St. Charles address in 5 to 7 business days.
St. Charles is home to about 33,000 people across 14.5 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Geneva, IL (3 mi), Wayne, IL (4 mi), South Elgin, IL (5 mi) sit close enough that one order can outfit all of them. For the military community, Naval Station Great Lakes sits about 36 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to St. Charles.
Because Geneva sits only 3 miles from St. Charles, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Stacks of corrugated yard signs for fundraising drives and campaigns. A real designer, not an upload widget, checks every file before it goes near production.
Outdoor vinyl hemmed, grommeted, and cut to the fence you plan to hang it on. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Dedication displays produced with the seriousness the ceremony deserves. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. Mixed sizes and colors in one run are standard here, not a special request.
Signage for race day and fair day: sponsors, directions, registration. The second order takes two minutes because the first one is archived down to the thread color.
The thirty-second booth: retractable stands for recruiters and expos. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when St. Charles customers call, a person who owns the order answers.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among St. Charles customers, these three blanks carry most of the orders, each designable online on its real photos.
Cold-month events call for fleece on the crew, not just cotton. Deadlines get treated like formation times, not suggestions.
Pair the banner with matching tees in the same order: one approval covers everything. Every price is published before you talk to a person, so the budget math happens on your terms.
Volunteer and staff tees to match the signage, priced for handing out by the box. Every price is published before you talk to a person, so the budget math happens on your terms.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure St. Charles customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to St. Charles addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
More answers on the full FAQ page.
Zoom out to banners and signs across Illinois, back to the St. Charles hub, or into the banners and signs deep dive. Other services in St. Charles: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.