Custom printed large format gear for Thunderbird Bay businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Thunderbird Bay crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Thunderbird Bay address in 5 to 7 business days.
From one end of Thunderbird Bay to the other, 2.5 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with May, TX (7 mi), Lake Brownwood, TX (8 mi), Early, TX (13 mi) sharing the identical pack rates and timelines. For the military community, Dyess Air Force Base sits about 56 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Thunderbird Bay.
A typical week of banners and signs orders from this corner of Texas mixes Thunderbird Bay crews with neighbors like May, 7 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Fence-line vinyl with proper hems and grommets, sized to spec. A real designer, not an upload widget, checks every file before it goes near production.
Memorial signage treated as the most important order in the building. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. If a design will not print well at the size you want, you hear that before money changes hands.
Registration, sponsor, and directional signs for runs, fairs, and ceremonies. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Recruiting tables and expo booths that set up in thirty seconds. What you approve in writing is what ships. That rule has no exceptions.
Corrugated signs by the stack for fundraisers and campaigns. We handle the art, the sizing spread, and the deadline. You handle handing them out.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Thunderbird Bay customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Thunderbird Bay customers pick most, all designable online on real product photos.
When the event is outdoors in November, the staff gear is a hoodie. What you approve in writing is what ships. That rule has no exceptions.
Banners and matching shirts in one order share a proof, a deadline, and a delivery date. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Volunteer and staff tees to match the signage, priced for handing out by the box. Deadlines get treated like formation times, not suggestions.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Thunderbird Bay customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Thunderbird Bay addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
More answers on the full FAQ page.
The Thunderbird Bay coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Thunderbird Bay: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.