Custom shirts, hats, and gear for Bernville crews, printed by a shop that lives for this work and delivered anywhere in Pennsylvania in 5 to 7 business days.
Crews in Bernville order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
Bernville is home to a community of 902 across 0.4 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with New Schaefferstown, PA (3 mi), Strausstown, PA (6 mi), Shartlesville, PA (6 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Indiantown Gap, roughly 22 miles out, and unit orders from there run through this same process daily.
The Pennsylvania military community orders here too: unit and family gear for Tobyhanna Army Depot and Letterkenny Army Depot, plus every recruiter, Guard unit, and veteran org chapter around Bernville.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Thread instead of ink: caps, polos, and outerwear with permanent texture.
Full color small runs from just 10 pieces.
Edge-to-edge jerseys and performance gear with print in the fibers.
Weatherproof vinyl, hemmed and grommeted, readable across a lot.
A real designer builds your art before anything prints.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Uniform tees, embroidered caps and polos, and workwear that survives the job. A real designer, not an upload widget, checks every file before it goes near production.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Mission trip tees and congregation gear at pack rates a committee can approve. Deadlines get treated like formation times, not suggestions.
Fundraiser and event tees on deadlines we commit to in writing. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serving the military community is not a marketing line here, it is the operating system. Bernville customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Bernville customers, these three earn their keep.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. One point of contact owns your order from first proof to delivery confirmation.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The proof comes first and it is free, so what arrives is exactly what you signed off on.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Every price is published before you talk to a person, so the budget math happens on your terms.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Bernville customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Bernville addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
More answers on the full FAQ page.
Nearby: we also serve New Schaefferstown (3 mi), Strausstown (6 mi), Shartlesville (6 mi). The full Pennsylvania coverage page and the directory of every Pennsylvania town go deeper, and the Design Lab prices any idea on the spot.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.