Custom shirts, hats, and gear for Callaghan crews, printed by a shop that lives for this work and delivered anywhere in Virginia in 5 to 7 business days.
Crews in Callaghan order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
All 1.5 square miles of Callaghan sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Covington, VA (6 mi), Mallow, VA (7 mi), White Sulphur Springs, WV (12 mi) all order from the same shop at the same published pricing. For the military community, Camp Dawson sits about 117 miles away, well inside our normal unit-order routes.
The Virginia military community orders here too: unit and family gear for MCB Quantico and Naval Station Norfolk, plus every recruiter, Guard unit, and veteran org chapter around Callaghan.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Stitched logos for hats, polos, and jackets that read professional up close.
Full color small runs from just 10 pieces.
Edge-to-edge jerseys and performance gear with print in the fibers.
Weatherproof vinyl, hemmed and grommeted, readable across a lot.
A real designer builds your art before anything prints.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Deadlines get treated like formation times, not suggestions.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. One point of contact owns your order from first proof to delivery confirmation.
Service group shirts, from food drives to youth retreats, priced openly by the pack. Reorders match the first run exactly because we keep your art and specs on file.
5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
From the dugout to the bleachers: team and booster runs with all sizes priced together. One point of contact owns your order from first proof to delivery confirmation.
PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. If a design will not print well at the size you want, you hear that before money changes hands.
We print for units, veterans, and military families every day, and the discipline transfers. Callaghan customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Callaghan customers pick most, all designable online on real product photos.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. If a design will not print well at the size you want, you hear that before money changes hands.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. The second order takes two minutes because the first one is archived down to the thread color.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Youth and adult cuts run side by side in the same pack at the same price structure.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Callaghan customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Callaghan addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
More answers on the full FAQ page.
Coverage continues through Covington (6 mi), Mallow (7 mi), White Sulphur Springs (12 mi). The full Virginia coverage page and the directory of every Virginia town go deeper, and the Design Lab prices any idea on the spot.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.