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Custom shirt printing in Callaghan, VA.

Custom shirts, hats, and gear for Callaghan crews, printed by a shop that lives for this work and delivered anywhere in Virginia in 5 to 7 business days.

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Custom shirts delivered to Callaghan

Crews in Callaghan order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

All 1.5 square miles of Callaghan sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Covington, VA (6 mi), Mallow, VA (7 mi), White Sulphur Springs, WV (12 mi) all order from the same shop at the same published pricing. For the military community, Camp Dawson sits about 117 miles away, well inside our normal unit-order routes.

The Virginia military community orders here too: unit and family gear for MCB Quantico and Naval Station Norfolk, plus every recruiter, Guard unit, and veteran org chapter around Callaghan.

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Pick your service in Callaghan

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

A real designer builds your art before anything prints.

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What Callaghan orders most

Small business and crew apparel

Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Deadlines get treated like formation times, not suggestions.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. One point of contact owns your order from first proof to delivery confirmation.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Reorders match the first run exactly because we keep your art and specs on file.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. One point of contact owns your order from first proof to delivery confirmation.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Callaghan customers get straight answers on dates, a named person on their order, and work we would put our own name on.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Callaghan customers pick most, all designable online on real product photos.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. If a design will not print well at the size you want, you hear that before money changes hands.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. The second order takes two minutes because the first one is archived down to the thread color.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Youth and adult cuts run side by side in the same pack at the same price structure.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Callaghan customers see.

QuantityPack pricePer shirtShippingAdd back print
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Callaghan addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Callaghan group?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Covington (6 mi), Mallow (7 mi), White Sulphur Springs (12 mi). The full Virginia coverage page and the directory of every Virginia town go deeper, and the Design Lab prices any idea on the spot.

One business day to a real quote

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.