Castle Shannon orders custom gear here because the pricing is published, the proof is free, and delivery to Pennsylvania runs 5 to 7 business days flat.
Castle Shannon does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Castle Shannon address in 5 to 7 business days.
Census numbers put Castle Shannon at about 8,100 people on 1.6 square miles of Pennsylvania, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Whitehall, PA (2 mi), Dormont, PA (2 mi), Brentwood, PA (2 mi) sharing the identical pack rates and timelines. Camp Dawson, around 64 miles from Castle Shannon, anchors the local military community we print for every week.
The Pennsylvania military community orders here too: unit and family gear for Tobyhanna Army Depot and Letterkenny Army Depot, plus every recruiter, Guard unit, and veteran org chapter around Castle Shannon.
The bulk-run classic: pressed ink, published packs, proven durability.
Digitized in-house so small text stays sharp on caps and chest logos.
No screens, no setup fee: full-color small runs from 10 pieces.
All-over color dyed into the fabric, impossible to crack or peel.
13oz vinyl banners and signs sized to be read at distance.
From napkin sketch to print-ready vectors, free with any order.
Spirit gear for schools where the PTA sees the proof and the price before any form goes home. If a design will not print well at the size you want, you hear that before money changes hands.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Deadlines get treated like formation times, not suggestions.
Volunteer shirts and festival gear for the days the whole community shows up. If a design will not print well at the size you want, you hear that before money changes hands.
Group apparel for congregations, mission trips, and food drives at honest pack pricing. Reorders match the first run exactly because we keep your art and specs on file.
Fundraiser and event tees on deadlines we commit to in writing. A real designer, not an upload widget, checks every file before it goes near production.
League jerseys and fan gear where kid and parent sizes share one pack price. Youth and adult cuts run side by side in the same pack at the same price structure.
Serving the military community is not a marketing line here, it is the operating system. Castle shannon customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Castle Shannon customers, these three blanks carry most of the orders, each designable online on its real photos.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. What you approve in writing is what ships. That rule has no exceptions.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. If a design will not print well at the size you want, you hear that before money changes hands.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Castle Shannon customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Castle Shannon addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
More answers on the full FAQ page.
Nearby: we also serve Whitehall (2 mi), Dormont (2 mi), Brentwood (2 mi). Browse the rest of Pennsylvania, jump to the complete town list, or take your design straight into the Design Lab.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.