Custom shirts, hats, and gear for Challis crews, printed by a shop that lives for this work and delivered anywhere in Idaho in 5 to 7 business days.
Crews in Challis order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
With a community of 924 spread over 2.0 square miles, Challis gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Clayton, ID (19 mi), Stanley, ID (40 mi), Salmon, ID (49 mi) sharing the identical pack rates and timelines. Mountain Home Air Force Base, around 120 miles from Challis, anchors the local military community we print for every week.
The Idaho military community orders here too: unit and family gear for Gowen Field and Mountain Home Air Force Base, plus every recruiter, Guard unit, and veteran org chapter around Challis.
The bulk-run classic: pressed ink, published packs, proven durability.
Stitched logos for hats, polos, and jackets that read professional up close.
Full color small runs from just 10 pieces.
The all-over method: dye becomes part of the polyester itself.
13oz vinyl banners and signs sized to be read at distance.
A real designer builds your art before anything prints.
Fundraiser and event tees on deadlines we commit to in writing. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Mixed sizes and colors in one run are standard here, not a special request.
PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Volunteer shirts and festival gear for the days the whole community shows up. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Group apparel for congregations, mission trips, and food drives at honest pack pricing. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Challis customers feel the difference on the first order.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Challis customers, these three blanks carry most of the orders, each designable online on its real photos.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Reorders match the first run exactly because we keep your art and specs on file.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Mixed sizes and colors in one run are standard here, not a special request.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. The second order takes two minutes because the first one is archived down to the thread color.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Challis customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Challis addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
More answers on the full FAQ page.
Nearby: we also serve Clayton (19 mi), Stanley (40 mi), Salmon (49 mi). See everything we ship across Idaho, find every Idaho town we serve, or price your idea live in the Design Lab.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.