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Custom shirt printing in Chelsea, WI.

Custom shirts, hats, and gear for Chelsea crews, printed by a shop that lives for this work and delivered anywhere in Wisconsin in 5 to 7 business days.

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Custom shirts delivered to Chelsea

Chelsea does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Chelsea address in 5 to 7 business days.

From one end of Chelsea to the other, 0.5 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Westboro, WI (5 mi), Whittlesey, WI (5 mi), Rib Lake, WI (5 mi) all order from the same shop at the same published pricing. Fort McCoy, around 97 miles from Chelsea, anchors the local military community we print for every week.

The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Chelsea.

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Pick your service in Chelsea

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

Logo cleanups, redraws, and full concepts from the in-house team.

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What Chelsea orders most

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Every price is published before you talk to a person, so the budget math happens on your terms.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Deadlines get treated like formation times, not suggestions.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. If a design will not print well at the size you want, you hear that before money changes hands.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. One point of contact owns your order from first proof to delivery confirmation.

Church and service group shirts

Mission trip tees and congregation gear at pack rates a committee can approve. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Reorders match the first run exactly because we keep your art and specs on file.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Chelsea customers feel the difference on the first order.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Chelsea customers, these three earn their keep.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Mixed sizes and colors in one run are standard here, not a special request.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Ask for the honest option and you get it, even when it is the cheaper one.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Chelsea customers watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

02

Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Production plus shipping to Chelsea addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Chelsea group?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Chelsea group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Westboro (5 mi), Whittlesey (5 mi), Rib Lake (5 mi). Browse the rest of Wisconsin, jump to the complete town list, or take your design straight into the Design Lab.

Send it today, priced by tomorrow

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.