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Custom shirt printing in Chili, WI.

Chili orders custom gear here because the pricing is published, the proof is free, and delivery to Wisconsin runs 5 to 7 business days flat.

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Custom shirts delivered to Chili

Chili does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Chili address in 5 to 7 business days.

All 1.3 square miles of Chili sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Granton, WI (6 mi), Spencer, WI (9 mi), Marshfield, WI (10 mi) sit close enough that one order can outfit all of them. For the military community, Fort McCoy sits about 53 miles away, well inside our normal unit-order routes.

The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Chili.

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Pick your service in Chili

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Chili orders most

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Ask for the honest option and you get it, even when it is the cheaper one.

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Reorders match the first run exactly because we keep your art and specs on file.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Chili customers get straight answers on dates, a named person on their order, and work we would put our own name on.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Chili customers pick most, all designable online on real product photos.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Reorders match the first run exactly because we keep your art and specs on file.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Here is what Chili customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

01

Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

02

Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

04

Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Delivery to Chili addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your Chili group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Chili group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Granton (6 mi), Spencer (9 mi), Marshfield (10 mi). Browse the rest of Wisconsin, jump to the complete town list, or take your design straight into the Design Lab.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.