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Custom shirt printing in Costa Mesa, CA.

Custom shirts, hats, and gear for Costa Mesa crews, printed by a shop that lives for this work and delivered anywhere in California in 5 to 7 business days.

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Custom shirts delivered to Costa Mesa

Crews in Costa Mesa order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Costa Mesa is home to about 108,000 people across 15.8 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Fountain Valley, CA (4 mi), Newport Beach, CA (5 mi), Santa Ana, CA (5 mi) sharing the identical pack rates and timelines. The closest major installation is Los Angeles Space Force Base, roughly 34 miles out, and unit orders from there run through this same process daily.

The California military community orders here too: unit and family gear for Camp Pendleton and MCRD San Diego, plus every recruiter, Guard unit, and veteran org chapter around Costa Mesa.

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Pick your service in Costa Mesa

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Costa Mesa orders most

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. One point of contact owns your order from first proof to delivery confirmation.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. Every price is published before you talk to a person, so the budget math happens on your terms.

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. If a design will not print well at the size you want, you hear that before money changes hands.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Ask for the honest option and you get it, even when it is the cheaper one.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Costa mesa customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Costa Mesa customers pick most, all designable online on real product photos.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Reorders match the first run exactly because we keep your art and specs on file.

Essential Light Tee

Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Every price is published before you talk to a person, so the budget math happens on your terms.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Mixed sizes and colors in one run are standard here, not a special request.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Budget planning for Costa Mesa customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Costa Mesa addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your costa mesa group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Fountain Valley (4 mi), Newport Beach (5 mi), Santa Ana (5 mi). The full California coverage page and the directory of every California town go deeper, and the Design Lab prices any idea on the spot.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.