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From single pieces to full crew runs, Acosta gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Acosta crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Acosta address in 5 to 7 business days.
All 0.2 square miles of Acosta sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Edie, PA (3 mi), Jennerstown, PA (4 mi), Boswell, PA (4 mi) sharing the identical pack rates and timelines. The closest major installation is Camp Dawson, roughly 55 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Acosta.
A typical week of custom design orders from this corner of Pennsylvania mixes Acosta crews with neighbors like Edie, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Every price is published before you talk to a person, so the budget math happens on your terms.
Insignia drawn correctly, with trademark rules respected and flagged. If a design will not print well at the size you want, you hear that before money changes hands.
A sentence of description is enough input for a full designed proof inside a day. One point of contact owns your order from first proof to delivery confirmation.
Stencil, athletic, and period-correct lettering matched to the year that matters. The proof comes first and it is free, so what arrives is exactly what you signed off on.
A single visual system covering everything the event prints. If a design will not print well at the size you want, you hear that before money changes hands.
Merch collections designed with selling in mind, not just decoration. If a design will not print well at the size you want, you hear that before money changes hands.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Acosta customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Acosta customers, these three blanks carry most of the orders, each designable online on its real photos.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Every price is published before you talk to a person, so the budget math happens on your terms.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. What you approve in writing is what ships. That rule has no exceptions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Acosta customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Production plus shipping to Acosta addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
More answers on the full FAQ page.
Zoom out to custom design across Pennsylvania, back to the Acosta hub, or into the custom design deep dive. Other services in Acosta: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.