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Custom Design in Alvan, IL.

Custom designed from scratch gear for Alvan businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Alvan

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Alvan, that comes with published pack pricing and door delivery in 5 to 7 business days.

With a community of 226 spread over 0.8 square miles, Alvan gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Bismarck, IL (3 mi), Henning, IL (5 mi), Hedrick, IN (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Grissom Air Reserve Base, roughly 87 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Alvan.

A typical week of custom design orders from this corner of Illinois mixes Alvan crews with neighbors like Bismarck, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Alvan gets designed from scratch

Merch line concepts

Merch collections designed with selling in mind, not just decoration. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Mixed sizes and colors in one run are standard here, not a special request.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Every price is published before you talk to a person, so the budget math happens on your terms.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Youth and adult cuts run side by side in the same pack at the same price structure.

Event artwork packages

A single visual system covering everything the event prints. Youth and adult cuts run side by side in the same pack at the same price structure.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Alvan customers feel the difference on the first order.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Alvan customers, these three earn their keep.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Mixed sizes and colors in one run are standard here, not a special request.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Reorders match the first run exactly because we keep your art and specs on file.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Deadlines get treated like formation times, not suggestions.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Alvan customers watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Production plus shipping to Alvan addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

The minimum order is 10 pieces. Your alvan crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Alvan, browse custom design across Illinois, or read the full custom design service page. Other services in Alvan: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.