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Custom Design in Arco, ID.

From single pieces to full crew runs, Arco gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Arco

Arco crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Arco address in 5 to 7 business days.

Arco is home to a community of 930 across 1.1 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Butte City, ID (3 mi), Moore, ID (8 mi), Lost River, ID (17 mi) sharing the identical pack rates and timelines. For the military community, Mountain Home Air Force Base sits about 125 miles away, well inside our normal unit-order routes.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Arco counted against your roster.

Because Butte City sits only 3 miles from Arco, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Arco gets designed from scratch

Merch line concepts

Merch collections designed with selling in mind, not just decoration. A real designer, not an upload widget, checks every file before it goes near production.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. What you approve in writing is what ships. That rule has no exceptions.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Every price is published before you talk to a person, so the budget math happens on your terms.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. One point of contact owns your order from first proof to delivery confirmation.

Event artwork packages

A single visual system covering everything the event prints. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Arco customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Arco customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Mixed sizes and colors in one run are standard here, not a special request.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. What you approve in writing is what ships. That rule has no exceptions.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Here is what Arco customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

The timeline to Arco addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Arco crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Arco, browse custom design across Idaho, or read the full custom design service page. Other services in Arco: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Get your quote in one business day

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.