From single pieces to full crew runs, Aurora gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Aurora, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 166 spread over 0.5 square miles, Aurora gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Stanley, IA (4 mi), Lamont, IA (5 mi), Hazleton, IA (9 mi) sharing the identical pack rates and timelines. The closest major installation is Rock Island Arsenal, roughly 99 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Aurora counted against your roster.
Custom Design demand around Aurora does not stop at the town line. Crews from Stanley (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Crests and emblems built with correct heraldry and licensing rules observed. Ask for the honest option and you get it, even when it is the cheaper one.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Reorders match the first run exactly because we keep your art and specs on file.
The year on the shirt sets the type style, and the team knows the difference. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
One design system across shirts, banners, and signs so everything matches. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
A tight little product line, designed to move at the table. If a design will not print well at the size you want, you hear that before money changes hands.
A phone photo of a faded shirt becomes clean, print-ready vector art. What you approve in writing is what ships. That rule has no exceptions.
We print for units, veterans, and military families every day, and the discipline transfers. Aurora customers get straight answers on dates, a named person on their order, and work we would put our own name on.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Aurora customers, these three earn their keep.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Deadlines get treated like formation times, not suggestions.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. If a design will not print well at the size you want, you hear that before money changes hands.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Aurora customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
Count 5 to 7 business days, production included, for tracked delivery to Aurora addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Aurora crew keep dropping the per piece price from there, and free shipping starts at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
See everything we deliver to Aurora, browse custom design across Iowa, or read the full custom design service page. Other services in Aurora: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.