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From single pieces to full crew runs, Bardwell gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Bardwell crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Bardwell address in 5 to 7 business days.
Census numbers put Bardwell at a community of 690 on 0.9 square miles of Kentucky, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Blandville, KY (5 mi), Arlington, KY (6 mi), Cunningham, KY (7 mi) all order from the same shop at the same published pricing. The closest major installation is NSA Mid-South, roughly 118 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Bardwell.
Custom Design demand around Bardwell does not stop at the town line. Crews from Blandville (5 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Shirts, banners, and signage drawn as one matched system. Reorders match the first run exactly because we keep your art and specs on file.
A tight little product line, designed to move at the table. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Mixed sizes and colors in one run are standard here, not a special request.
Insignia drawn correctly, with trademark rules respected and flagged. Youth and adult cuts run side by side in the same pack at the same price structure.
A sentence of description is enough input for a full designed proof inside a day. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Deadlines get treated like formation times, not suggestions.
We built this company on a simple standard: print it like the name on it matters. For Bardwell customers, that means honest timelines, real proofs, and no excuses on delivery day.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Bardwell customers pick most, all designable online on real product photos.
The proving ground for new art, with an 80-color palette to frame it perfectly. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. The second order takes two minutes because the first one is archived down to the thread color.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Bardwell customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Bardwell addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Bardwell crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
More answers on the full FAQ page.
The Bardwell coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Bardwell: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.