Custom Design for Barnhart: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Barnhart crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Barnhart address in 5 to 7 business days.
All 5.0 square miles of Barnhart sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Imperial, MO (2 mi), Kimmswick, MO (3 mi), Pevely, MO (3 mi) sharing the identical pack rates and timelines. Scott Air Force Base, around 26 miles from Barnhart, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Barnhart.
Because Imperial sits only 2 miles from Barnhart, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
The year on the shirt sets the type style, and the team knows the difference. The proof comes first and it is free, so what arrives is exactly what you signed off on.
A single visual system covering everything the event prints. We handle the art, the sizing spread, and the deadline. You handle handing them out.
A tight little product line, designed to move at the table. Every price is published before you talk to a person, so the budget math happens on your terms.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
We built this company on a simple standard: print it like the name on it matters. For Barnhart customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Barnhart customers, these three blanks carry most of the orders, each designable online on its real photos.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Ask for the honest option and you get it, even when it is the cheaper one.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Reorders match the first run exactly because we keep your art and specs on file.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Barnhart customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Barnhart addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your barnhart crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
More answers on the full FAQ page.
The Barnhart coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Barnhart: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.