Custom Design for Birchwood Lakes: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Birchwood Lakes, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Birchwood Lakes to the other, 1.2 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Gold Key Lake, PA (5 mi), Layton, NJ (5 mi), Sunrise Lake, PA (5 mi) sit close enough that one order can outfit all of them. For the military community, Picatinny Arsenal sits about 31 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Birchwood Lakes.
Because Gold Key Lake sits only 5 miles from Birchwood Lakes, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Reorders match the first run exactly because we keep your art and specs on file.
A single visual system covering everything the event prints. What you approve in writing is what ships. That rule has no exceptions.
Merch collections designed with selling in mind, not just decoration. Every price is published before you talk to a person, so the budget math happens on your terms.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Insignia drawn correctly, with trademark rules respected and flagged. Mixed sizes and colors in one run are standard here, not a special request.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. A real designer, not an upload widget, checks every file before it goes near production.
We print for units, veterans, and military families every day, and the discipline transfers. Birchwood lakes customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Birchwood Lakes customers, these three earn their keep.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The second order takes two minutes because the first one is archived down to the thread color.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Budget planning for Birchwood Lakes customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Birchwood Lakes addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Birchwood Lakes crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
See everything we deliver to Birchwood Lakes, browse custom design across Pennsylvania, or read the full custom design service page. Other services in Birchwood Lakes: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.