Custom designed from scratch gear for Birchwood Village businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Birchwood Village, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 834 spread over 0.3 square miles, Birchwood Village gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Mahtomedi, MN (0 mi), Willernie, MN (1 mi), White Bear Lake, MN (2 mi) sharing the identical pack rates and timelines. The closest major installation is Camp Ripley, roughly 93 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Birchwood Village counted against your roster.
A typical week of custom design orders from this corner of Minnesota mixes Birchwood Village crews with neighbors like Mahtomedi, 0 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A sentence of description is enough input for a full designed proof inside a day. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The year on the shirt sets the type style, and the team knows the difference. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Shirts, banners, and signage drawn as one matched system. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
A small collection designed to sell, not just to exist. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Insignia drawn correctly, with trademark rules respected and flagged. We handle the art, the sizing spread, and the deadline. You handle handing them out.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Birchwood Village customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Birchwood Village customers, these three earn their keep.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. If a design will not print well at the size you want, you hear that before money changes hands.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Birchwood Village customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Birchwood Village addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
More answers on the full FAQ page.
Zoom out to custom design across Minnesota, back to the Birchwood Village hub, or into the custom design deep dive. Other services in Birchwood Village: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.