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Custom Design in Bone Gap, IL.

Custom Design for Bone Gap: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Bone Gap

Bone Gap crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Bone Gap address in 5 to 7 business days.

Census numbers put Bone Gap at a community of 177 on 0.6 square miles of Illinois, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Browns, IL (5 mi), West Salem, IL (5 mi), Albion, IL (6 mi) sharing the identical pack rates and timelines. The closest major installation is Scott Air Force Base, roughly 108 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Bone Gap.

A typical week of custom design orders from this corner of Illinois mixes Bone Gap crews with neighbors like Browns, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Bone Gap gets designed from scratch

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. Reorders match the first run exactly because we keep your art and specs on file.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. If a design will not print well at the size you want, you hear that before money changes hands.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. If a design will not print well at the size you want, you hear that before money changes hands.

Merch line concepts

A small collection designed to sell, not just to exist. Every price is published before you talk to a person, so the budget math happens on your terms.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. If a design will not print well at the size you want, you hear that before money changes hands.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Bone Gap customers call, a person who owns the order answers.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Bone Gap customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. A real designer, not an upload widget, checks every file before it goes near production.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Reorders match the first run exactly because we keep your art and specs on file.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Bone Gap customers watch the per piece cost fall as quantity climbs.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Production plus shipping to Bone Gap addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your bone gap crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Bone Gap, browse custom design across Illinois, or read the full custom design service page. Other services in Bone Gap: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Get your quote in one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.