Custom designed from scratch gear for Bonnieville businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Bonnieville, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 271 spread over 0.6 square miles, Bonnieville gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Upton, KY (6 mi), Munfordville, KY (7 mi), Hardyville, KY (10 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Knox, roughly 31 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Bonnieville.
A typical week of custom design orders from this corner of Kentucky mixes Bonnieville crews with neighbors like Upton, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Youth and adult cuts run side by side in the same pack at the same price structure.
A single visual system covering everything the event prints. What you approve in writing is what ships. That rule has no exceptions.
Merch collections designed with selling in mind, not just decoration. One point of contact owns your order from first proof to delivery confirmation.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. A real designer, not an upload widget, checks every file before it goes near production.
Crests and emblems built with correct heraldry and licensing rules observed. We handle the art, the sizing spread, and the deadline. You handle handing them out.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Bonnieville customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Bonnieville customers pick most, all designable online on real product photos.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Every price is published before you talk to a person, so the budget math happens on your terms.
The proving ground for new art, with an 80-color palette to frame it perfectly. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Bonnieville customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
The timeline to Bonnieville addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
More answers on the full FAQ page.
Zoom out to custom design across Kentucky, back to the Bonnieville hub, or into the custom design deep dive. Other services in Bonnieville: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.