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Custom Design in Boone, NC.

Custom designed from scratch gear for Boone businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Boone

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Boone, that comes with published pack pricing and door delivery in 5 to 7 business days.

Boone is home to about 20,000 people across 6.4 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Blowing Rock, NC (6 mi), Valle Crucis, NC (7 mi), Foscoe, NC (8 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Jackson, roughly 156 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Boone.

A typical week of custom design orders from this corner of North Carolina mixes Boone crews with neighbors like Blowing Rock, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Boone gets designed from scratch

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. The second order takes two minutes because the first one is archived down to the thread color.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Event artwork packages

Shirts, banners, and signage drawn as one matched system. Deadlines get treated like formation times, not suggestions.

Merch line concepts

A tight little product line, designed to move at the table. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Boone customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Boone customers, these three blanks carry most of the orders, each designable online on its real photos.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Reorders match the first run exactly because we keep your art and specs on file.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The second order takes two minutes because the first one is archived down to the thread color.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Here is what Boone customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

QuantityPack pricePer shirtShippingAdd back print
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Every order ships tracked to Boone addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Boone crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

More answers on the full FAQ page.

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Keep exploring

The Boone coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Boone: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.