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Custom Design in Brass Castle, NJ.

Custom designed from scratch gear for Brass Castle businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Brass Castle

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Brass Castle, that comes with published pack pricing and door delivery in 5 to 7 business days.

All 2.9 square miles of Brass Castle sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Broadway, NJ (2 mi), Washington, NJ (2 mi), Oxford, NJ (3 mi) sit close enough that one order can outfit all of them. Picatinny Arsenal, around 26 miles from Brass Castle, anchors the local military community we print for every week.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Brass Castle.

A typical week of custom design orders from this corner of New Jersey mixes Brass Castle crews with neighbors like Broadway, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Brass Castle gets designed from scratch

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. The second order takes two minutes because the first one is archived down to the thread color.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Mixed sizes and colors in one run are standard here, not a special request.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. One point of contact owns your order from first proof to delivery confirmation.

Event artwork packages

A single visual system covering everything the event prints. The second order takes two minutes because the first one is archived down to the thread color.

Merch line concepts

A small collection designed to sell, not just to exist. What you approve in writing is what ships. That rule has no exceptions.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Brass castle customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Brass Castle customers, these three blanks carry most of the orders, each designable online on its real photos.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. What you approve in writing is what ships. That rule has no exceptions.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Mixed sizes and colors in one run are standard here, not a special request.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. The second order takes two minutes because the first one is archived down to the thread color.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Brass Castle customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Brass Castle addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your Brass Castle crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Brass Castle crew, bigger packs simply pull the per-piece price down.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

More answers on the full FAQ page.

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Keep exploring

The Brass Castle coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Brass Castle: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Send it today, priced by tomorrow

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.