From single pieces to full crew runs, Burley gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Burley crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Burley address in 5 to 7 business days.
Census numbers put Burley at about 12,000 people on 6.8 square miles of Idaho, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Heyburn, ID (2 mi), Paul, ID (5 mi), Rupert, ID (8 mi) sharing the identical pack rates and timelines. For the military community, Mountain Home Air Force Base sits about 105 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Burley counted against your roster.
A typical week of custom design orders from this corner of Idaho mixes Burley crews with neighbors like Heyburn, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A tight little product line, designed to move at the table. Ask for the honest option and you get it, even when it is the cheaper one.
A phone photo of a faded shirt becomes clean, print-ready vector art. Reorders match the first run exactly because we keep your art and specs on file.
Insignia drawn correctly, with trademark rules respected and flagged. Youth and adult cuts run side by side in the same pack at the same price structure.
Start with words alone: the design team turns a description into finished art. What you approve in writing is what ships. That rule has no exceptions.
The year on the shirt sets the type style, and the team knows the difference. Deadlines get treated like formation times, not suggestions.
A single visual system covering everything the event prints. Deadlines get treated like formation times, not suggestions.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Burley customers call, a person who owns the order answers.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Burley customers, these three earn their keep.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Mixed sizes and colors in one run are standard here, not a special request.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Deadlines get treated like formation times, not suggestions.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Burley customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Burley addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your burley crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
Zoom out to custom design across Idaho, back to the Burley hub, or into the custom design deep dive. Other services in Burley: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.