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Custom Design in Burnside, KY.

From single pieces to full crew runs, Burnside gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Burnside

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Burnside, that comes with published pack pricing and door delivery in 5 to 7 business days.

With a community of 707 spread over 3.8 square miles, Burnside gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Ferguson, KY (5 mi), Somerset, KY (6 mi), Science Hill, KY (12 mi) sit close enough that one order can outfit all of them. For the military community, Fort Knox sits about 91 miles away, well inside our normal unit-order routes.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Burnside.

Custom Design demand around Burnside does not stop at the town line. Crews from Ferguson (5 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Burnside gets designed from scratch

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. If a design will not print well at the size you want, you hear that before money changes hands.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Mixed sizes and colors in one run are standard here, not a special request.

Event artwork packages

Shirts, banners, and signage drawn as one matched system. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Merch line concepts

A small collection designed to sell, not just to exist. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Burnside customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Burnside customers pick most, all designable online on real product photos.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Youth and adult cuts run side by side in the same pack at the same price structure.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

The table below is the actual price list Burnside customers order from, light cotton tee, front print included, no asterisks.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Production plus shipping to Burnside addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Burnside crew?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your burnside crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Burnside, browse custom design across Kentucky, or read the full custom design service page. Other services in Burnside: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.