Custom Design for Burnsville: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Burnsville crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Burnsville address in 5 to 7 business days.
Burnsville is home to about 1,600 people across 1.6 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Bakersville, NC (10 mi), Spruce Pine, NC (13 mi), Barnardsville, NC (13 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Jackson, roughly 152 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Burnsville.
Because Bakersville sits only 10 miles from Burnsville, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
A sentence of description is enough input for a full designed proof inside a day. One point of contact owns your order from first proof to delivery confirmation.
The year on the shirt sets the type style, and the team knows the difference. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
One design system across shirts, banners, and signs so everything matches. What you approve in writing is what ships. That rule has no exceptions.
Merch collections designed with selling in mind, not just decoration. Ask for the honest option and you get it, even when it is the cheaper one.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Mixed sizes and colors in one run are standard here, not a special request.
Serving the military community is not a marketing line here, it is the operating system. Burnsville customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Burnsville customers, these three blanks carry most of the orders, each designable online on its real photos.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Reorders match the first run exactly because we keep your art and specs on file.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. If a design will not print well at the size you want, you hear that before money changes hands.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The second order takes two minutes because the first one is archived down to the thread color.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Burnsville customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Burnsville addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Burnsville crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
More answers on the full FAQ page.
Zoom out to custom design across North Carolina, back to the Burnsville hub, or into the custom design deep dive. Other services in Burnsville: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.