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Custom Design in Burnsville, NC.

Custom Design for Burnsville: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Burnsville

Burnsville crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Burnsville address in 5 to 7 business days.

Burnsville is home to about 1,600 people across 1.6 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Bakersville, NC (10 mi), Spruce Pine, NC (13 mi), Barnardsville, NC (13 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Jackson, roughly 152 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Burnsville.

Because Bakersville sits only 10 miles from Burnsville, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Burnsville gets designed from scratch

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. One point of contact owns your order from first proof to delivery confirmation.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. What you approve in writing is what ships. That rule has no exceptions.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. Ask for the honest option and you get it, even when it is the cheaper one.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Mixed sizes and colors in one run are standard here, not a special request.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Burnsville customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Start from the garment and the rest follows. Among Burnsville customers, these three blanks carry most of the orders, each designable online on its real photos.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Reorders match the first run exactly because we keep your art and specs on file.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. If a design will not print well at the size you want, you hear that before money changes hands.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The second order takes two minutes because the first one is archived down to the thread color.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

The table below is the actual price list Burnsville customers order from, light cotton tee, front print included, no asterisks.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

02

Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

03

Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

The timeline to Burnsville addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Burnsville crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

More answers on the full FAQ page.

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Keep exploring

One business day to a real quote

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.