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From single pieces to full crew runs, Butler gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Butler crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Butler address in 5 to 7 business days.
From one end of Butler to the other, 0.8 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Hunter, TN (7 mi), Hampton, TN (9 mi), Valley Forge, TN (10 mi) sit close enough that one order can outfit all of them. For the military community, Fort Jackson sits about 172 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Butler.
A typical week of custom design orders from this corner of Tennessee mixes Butler crews with neighbors like Hunter, 7 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Merch collections designed with selling in mind, not just decoration. Ask for the honest option and you get it, even when it is the cheaper one.
A phone photo of a faded shirt becomes clean, print-ready vector art. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Deadlines get treated like formation times, not suggestions.
A sentence of description is enough input for a full designed proof inside a day. Every price is published before you talk to a person, so the budget math happens on your terms.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Shirts, banners, and signage drawn as one matched system. If a design will not print well at the size you want, you hear that before money changes hands.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Butler customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Butler customers, these three blanks carry most of the orders, each designable online on its real photos.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. A real designer, not an upload widget, checks every file before it goes near production.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Reorders match the first run exactly because we keep your art and specs on file.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Butler customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Butler addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your butler crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
More answers on the full FAQ page.
The Butler coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Butler: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.