Custom designed from scratch gear for Calabash businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Calabash, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Calabash at about 2,400 people on 4.5 square miles of North Carolina, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Carolina Shores, NC (1 mi), Sunset Beach, NC (3 mi), Little River, SC (5 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Liberty, roughly 86 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Calabash counted against your roster.
A typical week of custom design orders from this corner of North Carolina mixes Calabash crews with neighbors like Carolina Shores, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A small collection designed to sell, not just to exist. Every price is published before you talk to a person, so the budget math happens on your terms.
A phone photo of a faded shirt becomes clean, print-ready vector art. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Crests and emblems built with correct heraldry and licensing rules observed. Every price is published before you talk to a person, so the budget math happens on your terms.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. The second order takes two minutes because the first one is archived down to the thread color.
Stencil, athletic, and period-correct lettering matched to the year that matters. A real designer, not an upload widget, checks every file before it goes near production.
Shirts, banners, and signage drawn as one matched system. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serving the military community is not a marketing line here, it is the operating system. Calabash customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Calabash customers pick most, all designable online on real product photos.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Mixed sizes and colors in one run are standard here, not a special request.
The proving ground for new art, with an 80-color palette to frame it perfectly. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Calabash customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Calabash addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Calabash crew, bigger packs simply pull the per-piece price down.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
See everything we deliver to Calabash, browse custom design across North Carolina, or read the full custom design service page. Other services in Calabash: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.