Custom designed from scratch gear for Caledonia businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Caledonia, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 25,000 people spread over 45.2 square miles, Caledonia gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: North Bay, WI (5 mi), Wind Point, WI (5 mi), Oak Creek, WI (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 33 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Caledonia counted against your roster.
A typical week of custom design orders from this corner of Wisconsin mixes Caledonia crews with neighbors like North Bay, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A small collection designed to sell, not just to exist. Every price is published before you talk to a person, so the budget math happens on your terms.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Youth and adult cuts run side by side in the same pack at the same price structure.
Insignia drawn correctly, with trademark rules respected and flagged. Deadlines get treated like formation times, not suggestions.
A sentence of description is enough input for a full designed proof inside a day. One point of contact owns your order from first proof to delivery confirmation.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Reorders match the first run exactly because we keep your art and specs on file.
A single visual system covering everything the event prints. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Caledonia customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Caledonia customers pick most, all designable online on real product photos.
Max weight, boxy drop, oversized print field: the streetwear formula. The proof comes first and it is free, so what arrives is exactly what you signed off on.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Reorders match the first run exactly because we keep your art and specs on file.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Caledonia customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Caledonia addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Caledonia crew, bigger packs simply pull the per-piece price down.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
The Caledonia coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Caledonia: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.