Custom Design for Calhoun: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Calhoun crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Calhoun address in 5 to 7 business days.
Census numbers put Calhoun at a community of 158 on 0.9 square miles of Illinois, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Parkersburg, IL (4 mi), Olney, IL (6 mi), Claremont, IL (6 mi) sharing the identical pack rates and timelines. For the military community, Scott Air Force Base sits about 106 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Calhoun.
Because Parkersburg sits only 4 miles from Calhoun, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
One design system across shirts, banners, and signs so everything matches. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Merch collections designed with selling in mind, not just decoration. Mixed sizes and colors in one run are standard here, not a special request.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Crests and emblems built with correct heraldry and licensing rules observed. Reorders match the first run exactly because we keep your art and specs on file.
Start with words alone: the design team turns a description into finished art. Mixed sizes and colors in one run are standard here, not a special request.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Mixed sizes and colors in one run are standard here, not a special request.
Serving the military community is not a marketing line here, it is the operating system. Calhoun customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Calhoun customers pick most, all designable online on real product photos.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. The proof comes first and it is free, so what arrives is exactly what you signed off on.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Youth and adult cuts run side by side in the same pack at the same price structure.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
The table below is the actual price list Calhoun customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Calhoun addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
The minimum order is 10 pieces. Your calhoun crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
More answers on the full FAQ page.
See everything we deliver to Calhoun, browse custom design across Illinois, or read the full custom design service page. Other services in Calhoun: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.