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Custom Design in Calhoun, KY.

From single pieces to full crew runs, Calhoun gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Calhoun

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Calhoun, that comes with published pack pricing and door delivery in 5 to 7 business days.

With a community of 714 spread over 0.7 square miles, Calhoun gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Panther, KY (7 mi), Livermore, KY (8 mi), Sacramento, KY (9 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Knox, roughly 75 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Calhoun.

Custom Design demand around Calhoun does not stop at the town line. Crews from Panther (7 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Calhoun gets designed from scratch

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Mixed sizes and colors in one run are standard here, not a special request.

Event artwork packages

A single visual system covering everything the event prints. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Merch line concepts

Merch collections designed with selling in mind, not just decoration. Every price is published before you talk to a person, so the budget math happens on your terms.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Ask for the honest option and you get it, even when it is the cheaper one.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Deadlines get treated like formation times, not suggestions.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Calhoun customers, that means honest timelines, real proofs, and no excuses on delivery day.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Calhoun customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. A real designer, not an upload widget, checks every file before it goes near production.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Ask for the honest option and you get it, even when it is the cheaper one.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Youth and adult cuts run side by side in the same pack at the same price structure.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

The table below is the actual price list Calhoun customers order from, light cotton tee, front print included, no asterisks.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

02

Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Delivery to Calhoun addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Calhoun crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

More answers on the full FAQ page.

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Keep exploring

The Calhoun coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Calhoun: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

A real person prices this within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.