Custom designed from scratch gear for Carol Stream businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Carol Stream crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Carol Stream address in 5 to 7 business days.
With about 39,000 people spread over 9.1 square miles, Carol Stream gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Glendale Heights, IL (3 mi), Winfield, IL (3 mi), Bloomingdale, IL (3 mi) all order from the same shop at the same published pricing. For the military community, Naval Station Great Lakes sits about 31 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Carol Stream.
A typical week of custom design orders from this corner of Illinois mixes Carol Stream crews with neighbors like Glendale Heights, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A sentence of description is enough input for a full designed proof inside a day. The second order takes two minutes because the first one is archived down to the thread color.
The year on the shirt sets the type style, and the team knows the difference. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
One design system across shirts, banners, and signs so everything matches. Mixed sizes and colors in one run are standard here, not a special request.
A small collection designed to sell, not just to exist. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
A phone photo of a faded shirt becomes clean, print-ready vector art. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Insignia drawn correctly, with trademark rules respected and flagged. Deadlines get treated like formation times, not suggestions.
Serving the military community is not a marketing line here, it is the operating system. Carol stream customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Carol Stream customers pick most, all designable online on real product photos.
The proving ground for new art, with an 80-color palette to frame it perfectly. If a design will not print well at the size you want, you hear that before money changes hands.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. What you approve in writing is what ships. That rule has no exceptions.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Carol Stream customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Carol Stream addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
More answers on the full FAQ page.
See everything we deliver to Carol Stream, browse custom design across Illinois, or read the full custom design service page. Other services in Carol Stream: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.