Custom designed from scratch gear for Casco businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Casco crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Casco address in 5 to 7 business days.
From one end of Casco to the other, 3.3 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Naples, ME (4 mi), Oxford, ME (10 mi), Mechanic Falls, ME (10 mi) sit close enough that one order can outfit all of them. Portsmouth Naval Shipyard, around 64 miles from Casco, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Casco counted against your roster.
A typical week of custom design orders from this corner of Maine mixes Casco crews with neighbors like Naples, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Start with words alone: the design team turns a description into finished art. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Deadlines get treated like formation times, not suggestions.
One design system across shirts, banners, and signs so everything matches. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Merch collections designed with selling in mind, not just decoration. Ask for the honest option and you get it, even when it is the cheaper one.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Deadlines get treated like formation times, not suggestions.
Insignia drawn correctly, with trademark rules respected and flagged. A real designer, not an upload widget, checks every file before it goes near production.
Serving the military community is not a marketing line here, it is the operating system. Casco customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Casco customers, these three blanks carry most of the orders, each designable online on its real photos.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. A real designer, not an upload widget, checks every file before it goes near production.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Mixed sizes and colors in one run are standard here, not a special request.
The proving ground for new art, with an 80-color palette to frame it perfectly. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Casco customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Casco addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Casco crew, bigger packs simply pull the per-piece price down.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
More answers on the full FAQ page.
Zoom out to custom design across Maine, back to the Casco hub, or into the custom design deep dive. Other services in Casco: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.