From single pieces to full crew runs, Cass gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Cass crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Cass address in 5 to 7 business days.
All 0.7 square miles of Cass sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Green Bank, WV (5 mi), Arbovale, WV (6 mi), Durbin, WV (12 mi) all order from the same shop at the same published pricing. For the military community, Camp Dawson sits about 75 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Cass.
Custom Design demand around Cass does not stop at the town line. Crews from Green Bank (5 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Youth and adult cuts run side by side in the same pack at the same price structure.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Shirts, banners, and signage drawn as one matched system. Mixed sizes and colors in one run are standard here, not a special request.
A small collection designed to sell, not just to exist. The second order takes two minutes because the first one is archived down to the thread color.
Serving the military community is not a marketing line here, it is the operating system. Cass customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Cass customers, these three earn their keep.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Reorders match the first run exactly because we keep your art and specs on file.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. What you approve in writing is what ships. That rule has no exceptions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Cass customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Production plus shipping to Cass addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
More answers on the full FAQ page.
Zoom out to custom design across West Virginia, back to the Cass hub, or into the custom design deep dive. Other services in Cass: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.