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Custom Design in Cataract, WI.

From single pieces to full crew runs, Cataract gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Cataract

Cataract crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Cataract address in 5 to 7 business days.

From one end of Cataract to the other, 0.6 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Melrose, WI (8 mi), Sparta, WI (10 mi), Millston, WI (12 mi) all order from the same shop at the same published pricing. For the military community, Fort McCoy sits about 10 miles away, well inside our normal unit-order routes.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Cataract counted against your roster.

A typical week of custom design orders from this corner of Wisconsin mixes Cataract crews with neighbors like Melrose, 8 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Cataract gets designed from scratch

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Deadlines get treated like formation times, not suggestions.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Deadlines get treated like formation times, not suggestions.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. What you approve in writing is what ships. That rule has no exceptions.

Merch line concepts

A tight little product line, designed to move at the table. Youth and adult cuts run side by side in the same pack at the same price structure.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Every price is published before you talk to a person, so the budget math happens on your terms.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Cataract customers call, a person who owns the order answers.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Cataract customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. One point of contact owns your order from first proof to delivery confirmation.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. One point of contact owns your order from first proof to delivery confirmation.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Ask for the honest option and you get it, even when it is the cheaper one.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Budget planning for Cataract customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

The timeline to Cataract addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Cataract crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Cataract crew, bigger packs simply pull the per-piece price down.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

More answers on the full FAQ page.

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Keep exploring

The Cataract coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Cataract: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Quote requests get answered inside one business day

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.