Custom Design for Chalkhill: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Chalkhill crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Chalkhill address in 5 to 7 business days.
From one end of Chalkhill to the other, 0.8 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Deer Lake, PA (2 mi), Farmington, PA (4 mi), Hopwood, PA (5 mi) sit close enough that one order can outfit all of them. The closest major installation is Camp Dawson, roughly 26 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Chalkhill.
A typical week of custom design orders from this corner of Pennsylvania mixes Chalkhill crews with neighbors like Deer Lake, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
One design system across shirts, banners, and signs so everything matches. The second order takes two minutes because the first one is archived down to the thread color.
A small collection designed to sell, not just to exist. Youth and adult cuts run side by side in the same pack at the same price structure.
A phone photo of a faded shirt becomes clean, print-ready vector art. The second order takes two minutes because the first one is archived down to the thread color.
Crests and emblems built with correct heraldry and licensing rules observed. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Start with words alone: the design team turns a description into finished art. Mixed sizes and colors in one run are standard here, not a special request.
The year on the shirt sets the type style, and the team knows the difference. Deadlines get treated like formation times, not suggestions.
We print for units, veterans, and military families every day, and the discipline transfers. Chalkhill customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Chalkhill customers, these three earn their keep.
The proving ground for new art, with an 80-color palette to frame it perfectly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Every price is published before you talk to a person, so the budget math happens on your terms.
Max weight, boxy drop, oversized print field: the streetwear formula. Mixed sizes and colors in one run are standard here, not a special request.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Chalkhill customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Chalkhill addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Chalkhill crew, bigger packs simply pull the per-piece price down.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
More answers on the full FAQ page.
Zoom out to custom design across Pennsylvania, back to the Chalkhill hub, or into the custom design deep dive. Other services in Chalkhill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.