Custom designed from scratch gear for Chapel Hill businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Chapel Hill crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Chapel Hill address in 5 to 7 business days.
Chapel Hill is home to about 62,000 people across 21.7 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Carrboro, NC (3 mi), Carolina Meadows, NC (5 mi), Governors Village, NC (5 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Liberty, roughly 59 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Chapel Hill.
A typical week of custom design orders from this corner of North Carolina mixes Chapel Hill crews with neighbors like Carrboro, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A phone photo of a faded shirt becomes clean, print-ready vector art. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Insignia drawn correctly, with trademark rules respected and flagged. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
A sentence of description is enough input for a full designed proof inside a day. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The year on the shirt sets the type style, and the team knows the difference. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
One design system across shirts, banners, and signs so everything matches. Ask for the honest option and you get it, even when it is the cheaper one.
Merch collections designed with selling in mind, not just decoration. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Chapel Hill customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Chapel Hill customers, these three blanks carry most of the orders, each designable online on its real photos.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Ask for the honest option and you get it, even when it is the cheaper one.
Max weight, boxy drop, oversized print field: the streetwear formula. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. If a design will not print well at the size you want, you hear that before money changes hands.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Chapel Hill customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Chapel Hill addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
More answers on the full FAQ page.
Zoom out to custom design across North Carolina, back to the Chapel Hill hub, or into the custom design deep dive. Other services in Chapel Hill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.