Custom Design for Coal City: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Coal City crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Coal City address in 5 to 7 business days.
With about 5,800 people spread over 5.8 square miles, Coal City gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Diamond, IL (2 mi), Carbon Hill, IL (2 mi), Braidwood, IL (3 mi) all order from the same shop at the same published pricing. For the military community, Naval Station Great Lakes sits about 75 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Coal City.
Custom Design demand around Coal City does not stop at the town line. Crews from Diamond (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Stencil, athletic, and period-correct lettering matched to the year that matters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Shirts, banners, and signage drawn as one matched system. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
A tight little product line, designed to move at the table. One point of contact owns your order from first proof to delivery confirmation.
A phone photo of a faded shirt becomes clean, print-ready vector art. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. The second order takes two minutes because the first one is archived down to the thread color.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Coal city customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Coal City customers, these three blanks carry most of the orders, each designable online on its real photos.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Mixed sizes and colors in one run are standard here, not a special request.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Coal City customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Coal City addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Our minimum is 10 pieces. Packs for your Coal City crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
Zoom out to custom design across Illinois, back to the Coal City hub, or into the custom design deep dive. Other services in Coal City: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.